Level 5™ ATC tool control system

Description

For industries around the world, precise, efficient tool control can mean the difference between project success and failure. With introduction of the automated Level 5™ ATC tool control system from Snap-on® Industrial, advanced digital imaging technology delivers another layer of security in applications that extend from standard jobs to highly controlled, mission-critical functions.

In addition to day-to-day issues like inefficient maintenance practices or critical tool breakdown, Foreign Object Damage (FOD) and maintaining strict Foreign Material Exclusion (FME) procedures pose a whole new level of risk. The Snap-on Level 5 ATC system advances tool management by ensuring both tool access and security. The blending of a proven tool storage box design with keyless entry, plus a powerful PC-based database and innovative digital imaging technology, has created a premium asset management category.

Snap-on Level 5 ATC starts with Snap-on Industrial’s HID proximity card keyless entry system. Each user’s assigned ID or key card is embedded with a user-specific code, so the tool storage unit knows at every moment exactly who has accessed the system.  

As the tool storage unit is accessed to remove or return tools, ATC uses digital imaging technology to scan each tool in the drawer and determine its status. ATC's audio system announces tool issue and return. If tool status is questionable, the Snap-on Level 5 ATC can display the disputed tool transaction on the 7” LCD or it can be identified in the audit image at the administrator’s PC. User log data and time-date information is available for every transaction.    

“Level 5™ ATC represents the next step in managing tool access for companies that demand the highest level of tool availability and efficiency,” said Dale Alberts, director, business development for Snap-on Industrial.  “The ATC system benefits everyone in the process – workers on the job know the tools they need are available at a moment’s notice and managers know tools and other assets are being supervised properly. And with thousands of dollars per hour riding on productivity and safety, companies will realize the value of this system immediately.”

The process is simple – scan the proximity card to log in, enter a work location, and remove or return the tools. Digital cameras located in the top of the unit capture a scan of the drawer and determine which tools have been removed or returned. The user then logs out. After each user logout, the digital imaging devices forward full-drawer images and log files to the PC where they are stored for later access. 

The integrated imaging/software package employed in the system is an extension of the company's work with digital image capture technology in the automotive market.

The Snap-on Level 5 ATC System offers an optional administrator’s software package that is used to add and delete users, assign various levels of user access and lock permissions, and track individual tool usage.  The administrator's system can be synchronized to individual or multiple boxes and can pull data and images from each selected tool box. The data logs and audit image files are available for inspection in the administrator’s program following synchronization with the box. Other features available in the administrator’s toolbox include creation of various reports, tools searches, alerts for broken tools and tools out for calibration, tool custody transfer and box set-up functions. 

“We strongly believe that this is the most advanced tool management capability available anywhere in the world,” said Alberts.  “Our customers have asked for an advanced technology solution to meet the need for tool security, efficient distribution and round-the-clock availability. Snap-on Level 5 ATC is that solution.”

Specs

  • uses digital imaging technology to scan each tool
  • HID proximity card keyless entry system
  • ID or key card is embedded with a user-specific code
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