BG Pouch System


2022 NED Innovation Award Finalist

By using overhead space to achieve omnichannel fulfillment and increased operational flexibility, the BG Pouch System delivers less touch, low-cost, multiuse sortation for fulfillment and distribution centers. It can buffer, sort, and sequence single items to automate the order handling and returns processes with a capacity of over 10,000 items/hour per sortation module; it also features a 15 lb. (6.8 kg) pouch capacity. By utilizing Warehouse Management System data, the system can serve as an intermediate buffer for items most likely to be resold and optimize the supply chain from warehouse to B2C and B2B recipients with less manual handling.


  • Simplified process reduces touches per item
  • A single multi-purpose system for buffering, sorting, sequencing, and returns handling
  • WMS integration optimizes supply chain from warehouse to B2C and B2B recipients
  • 15 lb. (6.8 kg) pouch capacity handles wide item mix including Garments on Hangers
  • Scalable system provides throughput of 10,000 pouches per hour per sortation module
Sortation Capacity/Module10,000 pouches/hour
Item Weightup to 15 lb/pouch (7 kg/pouch)
Item Dimensionsmax. 7 x 17 x 21 in. (180 (L) x 430 (W) x 550 (H) mm)
Drive Technologymagnetic conveyors
Carrier IdentificationRFID technology
Incline Descent80-deg. vertical incline and anti-gravity descent
System IntegrationPLC controls integrate with WMS and WCS


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