EV/HEV Battery Test System

Description

The advanced benchtop/rack mount Procyon Battery Test System is designed for engineering design and production testing of high-performance electro mobility battery packs. The system utilizes Intepro’s bi-directional charge/discharge regenerative power stage that returns over 93% of the power back to the AC mains, lowering operating costs, reducing system size, and eliminating/reducing external cooling requirements.

 

The system uses Intepro’s “fill-in-the blanks” PowerStar Test Sequencer software to facilitate test setup and operation. PowerStar offers Programming without Coding that allows users to define the charge and drive profiles unique to their vehicles or to a particular standard. Internal resistance measurements and cell balancing can be performed as required.

 

The space-saving design offers a scalable solution for battery packs from 5 to 480 kW, with voltages from 40 to 1,500V and discharge currents up to 8,000 A. The modular, building block approach allows the system to be expanded, upgraded or repurposed for new vehicles, batteries and changing test standards. Standard battery tests include: battery balance, battery charge/discharge, battery parametics, drive simulation and internal resistance.

Specs

Features:

  • Highly efficient (>93%) bi-directional charge/discharge power stage
  • Regenerative technology for lower operating costs
  • Compact design - desktop or rack mount - saves floor space
  • Scalable Solutions from 5 to 480kW allows reuse for quicker ROI
  • Voltages from 40 to 1,500V; currents up to 8,000A covers all pack technologies
  • Built-in arbitrary generator for complex charge and discharge curves
  • Automated test sequencer or manual control
  • Ability to set critical safety levels for voltage, current and temperature
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