Intelligent Washer Improves MRO Efficiency

SMART WASHER, a disruptive sealing technology, improves efficiencies within maintenance, repair, and operations by enabling touchless and wireless measurement of bolt axial load. It is designed to improve safety by providing more accurate measurements while reducing wear caused by the need to manually check each fastener is tightened sufficiently—further improving cost efficiencies.

Introducing an advanced level of smart connectivity to mechanical engineering, SMART WASHER performs the fundamental role of a standard washer but uses intelligent connectivity to provide maintenance and service engineers with a clear picture of axial loads. This has been achieved by incorporating a proprietary strain gauge, as well as a transmission system into the washer, which via an accompanying app, combine to wirelessly relay information on smart devices such as tablets and smartphones.

Importantly, SMART WASHER is expected to significantly increase the efficiency of assembly and maintenance operations by reducing the need to manually check the torque level of every single traditional bolt. Instead, in just a few seconds engineers can be quickly alerted to those specific fasteners that are either too tight or too loose and attend to them accordingly.

Further accelerating the adoption of smart technologies in manufacturing environments and beyond, the accompanying mobile app will ensure overall management by enabling the real-time monitoring and full traceability of each SMART WASHER unit.

SMART WASHER is expected to be commercially available in Q3/2020.