Rapid Fill® Packaging System


Packaging operations now have a faster and
more effective void-fill solution with the Rapid Fill® system from Sealed Air. The new
automated system inflates a void-fill bag within an enclosed carton, offering maximum
protection by minimizing movement of the package’s contents.
Available in six different sizes to meet a wide range of void-fill needs, Rapid Fill® air
bags have a one-way valve that allows air in but not out. The system enables a single operator to
easily clip the Rapid Fill® air bag to the inside corner of the carton, fold the carton flaps, and
send it through the case sealer. The carton briefly stops while traveling through the sealer, where
air is automatically injected through the carton and into the air bag. The Rapid Fill® system uses
sensory technology to measure the exact amount of air needed to fill the void in the carton before
it continues through the case sealer and down the conveyor line. The minimal amount of operator
involvement required to run the Rapid Fill® system increases productivity while decreasing the
risk of damage.
“As a market leader in innovative protective packaging solutions, Sealed Air is
continually looking for ways to save our customers money by minimizing labor, increasing
throughput and reducing damage,” said Jeff Zahansky, business manager of automated
packaging solutions for Sealed Air Corp. “This system does just that by processing more
packages without increasing labor.”
In addition to increased throughput and labor savings, the Rapid Fill® system saves
money on shipping costs, as it is the lightest void-fill available. Packagers operating the Rapid
Fill® system will also find it easier and faster than alternative void-fill methods, while consumers
can benefit from the easy disposal of a single inflated bag versus multiple inflated bags.


• Electrical: 100 – 110 V ~ Single Phase • 4 A 50/60 Hz • – 240 V • 2 A 50/60 Hz • Air Requirements: 8 – 10 cfm @ 100 psi • 6.9 bars @ 227 – 283 LM • Weight: 560 lbs. 254 Kg • Overall Size (L × W × H): • 38.5″ × 47″ × 90″ • .98m × 1.19m × 2.29m

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