World’s First Digital Paint Atomizer


The Ability Connected Atomizer allows automakers to optimize painting quality in real time during application, rather than following a quality inspection after painting is completed. The solution begins with a state-of-the-art paint atomizer, whose design increases paint transfer efficiency and reduces paint waste by 75% between today’s frequent color changes. It also doubles the operating time between manual cleaning from two to more than four hours for the externally-charged atomizer, meaning the system is easier to maintain and can stay online and productive longer without over-spray contamination.


Connecting the sensor-equipped atomizer to the digital offering allows for real-time smart diagnostics and precise paint control. By monitoring the condition of key atomizer components such as bell cups, air motors and shaping air ring, as well as variables such as acceleration, pressure, vibration and temperature, paint transfer efficiency can be boosted by up to 10% while the paint is being applied. This also eliminates the need for costly downtime for repainting or touchups.

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