Dynamic and Intelligent Milling

Description

 

The machine base and the slide geometry of the HYPERTURN 45 G3 have been redesigned to enlarge the working space and accommodate a wider turret clearance to allow the integration of a 16-station tool turret and a larger Y-axis stroke of +/- 40 mm. The machine remains compact, and the 72-deg. slant bed perfectly supports the ergonomic requirements and optimal chip flow. Additionally, EMCO offers holistic solutions for the automation of machine tools, e.g. "Turn/Mill Assist", a standardized automation solution, and currently the most compact solution for loading and unloading EMCO turning and milling machines.

 

As the entry-level to the Hyperturn series, the HYPERTURN 45 G3 offers an increased spindle distance of 760 mm for collision-free processing with two turrets. The expanded working space offers sufficient room for the integration of BMT turrets in 12x or 16x versions. Its precision interface provides fast tool changeover and direct drive for high power milling of complex workpieces. The water-cooled direct drive has 8 kW of power; it drills and mills at up to 12,000 rpm and offers 20 Nm of torque. The stable BMT interface ensures that tools have a long service life. Overall, it gives the user more possibilities in terms of workpiece processing or increasing productivity.

 

EMCONNECT, the assistant for control and production processes, is included in the machine's standard equipment. EMCONNECT is a digital process assistant for the comprehensive integration of customer and system-specific applications for controlling the machine and the production flow. As the operating sequences focus on the user and their requirements, it is possible to create more efficient work processes without losing sight of the machines' reliability in all operating modes.

 

EMCO's Turn/Mill-Assist is a compact, complete solution when it comes to loading and unloading EMCO turning and milling machines. Turn/Mill-Assist is characterized especially by its user-friendliness. Thanks to the beginner-friendly control, users can get down to work without delay, which results in significantly higher efficiency, profitability, and flexibility. The work will get effectively easier; customers will benefit from longer machine service lives and have an extremely flexible solution with a wide range of applications regarding weight and workpiece type at their disposal.

Specs

  • Unique gripper design
  • Different gripper types
  • Built-in air nozzle
  • Workpiece recognition
  • Intuitive graphical user interface
  • Very short set-up and changeover times
  • Touch screen
  • Maximum capacity with minimum space requirements
  • No grid plates required
  • Workpiece stacking
  • The most compact automation solution available on the market
  • Visible and open installation
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